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On-line Access: 2024-04-16

Received: 2023-04-28

Revision Accepted: 2023-10-13

Crosschecked: 2024-04-16

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Citations:  Bibtex RefMan EndNote GB/T7714

 ORCID:

Enze YING

https://orcid.org/0009-0003-8926-1054

Daxi GENG

https://orcid.org/0000-0003-3591-4630

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Journal of Zhejiang University SCIENCE A 2024 Vol.25 No.4 P.275-291

http://doi.org/10.1631/jzus.A2300227


High-efficiency ultrasonic assisted drilling of CFRP/Ti stacks under non-separation type and dry conditions


Author(s):  Enze YING, Zehua ZHOU, Daxi GENG, Zhenyu SHAO, Zhefei SUN, Yihang LIU, Lianxing LIU, Xinggang JIANG, Deyuan ZHANG

Affiliation(s):  School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China; more

Corresponding email(s):   gengdx@buaa.edu.cn

Key Words:  Carbon fiber-reinforced plastic and titanium alloy (CFRP/Ti) stacks, Ultrasonic-assisted drilling (UAD), Cutting force, Surface integrity, Tool wear


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Enze YING, Zehua ZHOU, Daxi GENG, Zhenyu SHAO, Zhefei SUN, Yihang LIU, Lianxing LIU, Xinggang JIANG, Deyuan ZHANG. High-efficiency ultrasonic assisted drilling of CFRP/Ti stacks under non-separation type and dry conditions[J]. Journal of Zhejiang University Science A, 2024, 25(4): 275-291.

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Abstract: 
In this study, to address the low efficiency for conventional ultrasonic-assisted drilling (UAD) of carbon fiber-reinforced plastic and titanium alloy (CFRP/Ti) stacks, feasibility experiments of non-separation UAD, in which continuous cutting between the tool and the workpiece occurs at a high feed rate, are carried out. The experimental results indicate that, compared to conventional separation UAD, the non-separation UAD effectively reduces the cutting forces by 24.2% and 1.9% for CFRP stage and 22.1% and 2.6% for the Ti stage at the feed rates of 50 and 70 μm/r, respectively. Furthermore, the non-separation UAD significantly improves hole quality, including higher hole diameter accuracy, lower hole surface roughness, and less hole damage. In addition, the non-separation UAD can decrease adhesive tool wear. This study demonstrates that, compared to conventional drilling (CD), the non-separation UAD can effectively improve drilling quality and tool life while maintaining high efficiency.

CFRP/Ti疊層結構不分(fēn)離(lí)超聲輔助幹式高效鑽削研究

作者:應恩澤1,周澤華2,耿大(dà)喜1,邵振宇3,孫哲飛1,劉逸航1,姜興剛1,張德遠1
機構:1北(běi)京航空航天大(dà)學,機械工(gōng)程與自動化學院,中(zhōng)國北(běi)京,100191;2北(běi)京晨晶電子有限公司,中(zhōng)國北(běi)京,100015;3航天時代飛鴻技術有限公司,中(zhōng)國北(běi)京,100094
目的:超聲輔助鑽孔(UAD)因其可以提高加工(gōng)質量和刀具壽命的優點,被廣泛應用于CFRP/Ti疊層的制孔加工(gōng)中(zhōng),然而其分(fēn)離(lí)切削的特性限制了加工(gōng)效率。本文針對CFRP/Ti疊層傳統分(fēn)離(lí)型UAD效率低的問題,開(kāi)展在高進給率下(xià)刀具與工(gōng)件連續切削的不分(fēn)離(lí)型UAD可行性實驗,旨在保證加工(gōng)質量的情況下(xià),實現高效的超聲振動輔助鑽削加工(gōng)。
創新點:1.建立超聲振動鑽削的運動學模型,提出不分(fēn)離(lí)型UAD的概念,打破傳統UAD必須實現分(fēn)離(lí)切削的觀念,從而提高加工(gōng)效率;2.進行一(yī)系列可行性實驗,驗證不分(fēn)離(lí)型UAD在提高加工(gōng)效率的情況下(xià),仍可以産生(shēng)比常規鑽削更好的加工(gōng)質量與刀具壽命。
方法:1.從運動學角度分(fēn)析超聲振動鑽削切削刃的運動軌迹,分(fēn)析超聲振動鑽削的變角度和變速度切削特性,并研究不分(fēn)離(lí)型分(fēn)離(lí)超聲振動鑽削的刀具減粘和提升刀具切削能力的特性;2.開(kāi)展一(yī)系列CFRP/Ti疊層的不分(fēn)離(lí)型UAD可行性實驗,驗證該方法對加工(gōng)質量(包括鑽削推力、孔表面質量以及孔徑精度等)的提升效果;3.研究不分(fēn)離(lí)型超聲振動鑽削的刀具減粘和提升刀具切削能力的特性。
結論:1.相比于常規鑽削,不分(fēn)離(lí)型UAD可以有效降低鑽削推力;2.不分(fēn)離(lí)型UAD可以有效提升孔表面質量與孔徑精度;3.不分(fēn)離(lí)型UAD可以有效減少刀具粘結,提升刀具壽命。

關鍵詞:CFRP/Ti疊層;超聲輔助鑽削;切削力;表面質量;刀具磨損

Darkslateblue:Affiliate; Royal Blue:Author; Turquoise:Article

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