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On-line Access: 2024-04-16
Received: 2023-04-28
Revision Accepted: 2023-10-13
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High-efficiency ultrasonic assisted drilling of CFRP/Ti stacks under non-separation type and dry conditions
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Enze YING, Zehua ZHOU, Daxi GENG, Zhenyu SHAO, Zhefei SUN, Yihang LIU, Lianxing LIU, Xinggang JIANG, Deyuan ZHANG. High-efficiency ultrasonic assisted drilling of CFRP/Ti stacks under non-separation type and dry conditions[J]. Journal of Zhejiang University Science A, 2024, 25(4): 275-291.
@article{title="High-efficiency ultrasonic assisted drilling of CFRP/Ti stacks under non-separation type and dry conditions",
author="Enze YING, Zehua ZHOU, Daxi GENG, Zhenyu SHAO, Zhefei SUN, Yihang LIU, Lianxing LIU, Xinggang JIANG, Deyuan ZHANG",
journal="Journal of Zhejiang University Science A",
volume="25",
number="4",
pages="275-291",
year="2024",
publisher="Zhejiang University Press & Springer",
doi="10.1631/jzus.A2300227"
}
%0 Journal Article
%T High-efficiency ultrasonic assisted drilling of CFRP/Ti stacks under non-separation type and dry conditions
%A Enze YING
%A Zehua ZHOU
%A Daxi GENG
%A Zhenyu SHAO
%A Zhefei SUN
%A Yihang LIU
%A Lianxing LIU
%A Xinggang JIANG
%A Deyuan ZHANG
%J Journal of Zhejiang University SCIENCE A
%V 25
%N 4
%P 275-291
%@ 1673-565X
%D 2024
%I Zhejiang University Press & Springer
%DOI 10.1631/jzus.A2300227
TY - JOUR
T1 - High-efficiency ultrasonic assisted drilling of CFRP/Ti stacks under non-separation type and dry conditions
A1 - Enze YING
A1 - Zehua ZHOU
A1 - Daxi GENG
A1 - Zhenyu SHAO
A1 - Zhefei SUN
A1 - Yihang LIU
A1 - Lianxing LIU
A1 - Xinggang JIANG
A1 - Deyuan ZHANG
J0 - Journal of Zhejiang University Science A
VL - 25
IS - 4
SP - 275
EP - 291
%@ 1673-565X
Y1 - 2024
PB - Zhejiang University Press & Springer
ER -
DOI - 10.1631/jzus.A2300227
Abstract: In this study, to address the low efficiency for conventional ultrasonic-assisted drilling (UAD) of carbon fiber-reinforced plastic and titanium alloy (CFRP/Ti) stacks, feasibility experiments of non-separation UAD, in which continuous cutting between the tool and the workpiece occurs at a high feed rate, are carried out. The experimental results indicate that, compared to conventional separation UAD, the non-separation UAD effectively reduces the cutting forces by 24.2% and 1.9% for CFRP stage and 22.1% and 2.6% for the Ti stage at the feed rates of 50 and 70 μm/r, respectively. Furthermore, the non-separation UAD significantly improves hole quality, including higher hole diameter accuracy, lower hole surface roughness, and less hole damage. In addition, the non-separation UAD can decrease adhesive tool wear. This study demonstrates that, compared to conventional drilling (CD), the non-separation UAD can effectively improve drilling quality and tool life while maintaining high efficiency.
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